At work I've built 7 new workstations for some of the employees.  To install the OS, I have been using Symantec Ghost 2003.  I've jotted down the process of how to clone systems in a one-off manner for my own reference, but thought it might benefit others if I posted the How-To here.

How to Clone a Computer Using Ghost 2003: 

1. Install Ghost 2003 on the master computer.  This is the computer that you want to make a clone of.
2. Create a Ghost Boot Disk if you don’t already have one.  This disk is used to boot the slave PC.
   1. This is done by starting Ghost, going to Ghost Utilities, and selecting the Create Ghost Boot Disk item.  When creating a boot disk, make sure to select the correct network driver.  If you need to add a driver, select the NDIS2 option and then browse to the media that contains the NDIS driver.  This will be the directory where the OEMSETUP file is located.
3. Select the Peer-To-Peer option under Ghost Advanced.  Make sure to choose correct options.  The computer will restart in Ghost DOS mode.  Set the system in Master mode.
4. Take the boot disk and boot the slave PC to the Ghost Boot disk.  Set the system in Slave mode.  Once slave mode starts, it will display the IP address of the box.  Note that IP, then go over to the Master PC and type in the Slave’s IP address there.
5. Now the two machines are connected, go to Disk and select the option to start the clone operation on the Master computer.

I've noted some interesting behaviors with getting the new clone to login to the active directory domain properly once the above process is complete.  This has to do with the system time of the clone being different from the system time of the domain.  The way around this I have found is to:

1. Login to the cloned box using a local computer account.

2. Open a command window and type: net use \\ADcontroller\ipc$ /username:domain\administrator password

3. Then type: net time \\servername /set 

This gets the time of the clone in synch with the domain.

If the machine still won't login to the domain, the solution is to remove the workstation from the domain, setting it back to WORKGROUP mode.  Reboot.  After Reboot, join it to the domain.